{"id":2782,"date":"2024-01-08T15:56:24","date_gmt":"2024-01-08T14:56:24","guid":{"rendered":"https:\/\/www.hebetec.com\/case-studies\/rethe-lifting-bridge-hamburg-germany\/"},"modified":"2025-07-07T13:53:55","modified_gmt":"2025-07-07T11:53:55","slug":"schwelmetal-highway-bridge","status":"publish","type":"case-studies","link":"https:\/\/www.hebetec.com\/en\/references\/schwelmetal-highway-bridge\/","title":{"rendered":"Schwelmetal Highway Bridge"},"content":{"rendered":"<div class=\"et_pb_section et_pb_section_0  et_pb_css_mix_blend_mode et_section_regular et_section_transparent\">\n\t\t\t\t\n\t\t\t\t\n\t\t\t\t\n\t\t\t\t\n\t\t\t\t\n\t\t\t\t\n\t\t\t\t<div class=\"et_pb_module_inner\">\n\t\t\t\t\t<div class=\"et_pb_section et_pb_section_0  et_pb_css_mix_blend_mode et_section_regular et_section_transparent\" >\n            <div >\n\t\t\t\t\n\t\t\t\t\n\t\t\t\t\n\t\t\t\t\n\t\t\t\t\n\t\t\t\t\n\t\t\t\t<div class=\"et_pb_row et_pb_row_0  et_pb_css_mix_blend_mode\">\n\t\t\t\t\n\t\t\t\t\n\t\t\t\t\n\t\t\t\t\n\t\t\t\t\n\t\t\t\t\n\t\t\t\t<div class=\"et_pb_module_inner\">\n\t\t\t\t\t<div class=\"row et_pb_row et_pb_row_0  et_pb_css_mix_blend_mode\">\n\t\t\t\t<div class=\"et_pb_column et_pb_column_1_1 bg--white et_pb_column_0  et_pb_css_mix_blend_mode et-last-child\">\n\t\t\t\t\n\t\t\t\t\n\t\t\t\t\n\t\t\t\t\n\t\t\t\t<div class=\"wly-youtube-wrapper block__wrapper animateblock et_pb_wly_video_youtube_0\"  data-vue-instance>\n    \n    <div class=\"container\">\n        <div class=\"row\">\n            <div class=\"col-12 col-lg-10 col-xl-8  offset-lg-1 offset-xl-2 \">\n                \n                <wly-youtube id=\"aDB0aIbGgxc\">\n                    \n                    <template v-slot:preview=\"video\">\n                        <div class=\"wly-youtube-video__poster\">\n                                                            <img decoding=\"async\" src=\"https:\/\/img.youtube.com\/vi\/aDB0aIbGgxc\/maxresdefault.jpg\" class=\"wly-youtube-video__poster__image\">\n                                                        <div class=\"wly-youtube-video__poster__content\">\n                                <div class=\"wly-youtube-video__play\">\n                                    <svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"20\" height=\"23\" viewBox=\"0 0 20 23\"><path data-name=\"Polygon 1\" d=\"M20 11.5 0 23V0Z\" fill=\"currentColor\"\/><\/svg>\n                                <\/div>\n                            <\/div>\n                        <\/div>\n                    <\/template>\n\n                    \n                    \n                    \n                    \n                <\/wly-youtube>\n            <\/div>\n        <\/div>\n    <\/div>\n<\/div>\n<div class=\"text__wrapper animateblock block__wrapper infobox--off et_pb_wly_text_0\" id=\"\">\n    <div class=\"container\">\n        <div class=\"row\">\n            <div class=\"col-12 col-lg-10 col-xl-8  offset-lg-1 offset-xl-2 \">\n                <div class=\"text__inner\">\n                    <p>To tackle these challenges, Hebetec deployed a tailored made solution: Three specially developed gantries, each with a capacity of 560 to 840 tons, were used for the demolition of the old bridge structure, while 16 lowering jacks with a capacity of 2,000 kN each were employed for the lowering of the new steel girders.<\/p>\n<p>A standout feature of this project was the special control system designed for the synchronized execution of operations to achieve the highest possible efficiency and precision.<\/p>\n<p><strong>This demolition system was unique in Germany, as it allowed for the installation of the new girders on the existing bridge, thereby eliminating the need for a costly scaffolding. This not only saved time and money but also significantly simplified the demolition process.<\/strong><\/p>\n                <\/div>\n            <\/div>\n        <\/div>\n    <\/div>\n<\/div>\n<div class=\"wly-slider animateblock block__wrapper et_pb_wly_slider_0\" id=\"\">\n    <div class=\"container\">\n        <div class=\"row\">\n            <div class=\"col-12 col-lg-10 col-xl-8  offset-lg-1 offset-xl-2 \">\n                <div class=\"wly-slider__inner\">\n\n                    \n                        <div class=\"swiper-container swiper-container-wly swiper\">\n\n                            <div class=\"slider__navigation\">\n                                <div class=\"swiper-scrollbar\"><\/div>\n                                <div class=\"slider__pagination\">\n                                    <div class=\"swiper-button-prev\">\n                                        <svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"43.188\" height=\"18.088\" viewBox=\"0 0 43.188 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                              <\/div>\n                                <\/div>\n                            <\/div>\n                            \n                            <div class=\"swiper-wrapper\">\n\n\n                                \n                                        \n                                    <div class=\"swiper-slide\">\n                                        <div class=\"wly-slider__image__wrapper\">\n                                            <img decoding=\"async\" src=\"\/img\/2024\/02\/Schwelmetalbruecke.png?w=100&h=57&fit=crop&fm=webp&q=90&sharp=4&s=0e0b9864263a7411a173779ebff890c5\" data-src=\"\/img\/2024\/02\/Schwelmetalbruecke.png?w=644&h=361&fit=crop&fm=webp&q=90&sharp=4&s=6714d1201d6c64452094b0ec644d2478\" title=\"Schwelmetalbr\u00fccke\" alt=\"Schwelmetalbr\u00fccke\" class=\"wly-slider__image lazyload\" data-srcset=\"\/img\/2024\/02\/Schwelmetalbruecke.png?w=550&h=308&fit=crop&fm=webp&q=90&sharp=4&s=099acfb571b9d4fbe3df8fbf78180a48 550w,\/img\/2024\/02\/Schwelmetalbruecke.png?w=600&h=337&fit=crop&fm=webp&q=90&sharp=4&s=5765eea21f5eeb937d6a9f3fe043b5a9 600w,\/img\/2024\/02\/Schwelmetalbruecke.png?w=644&h=361&fit=crop&fm=webp&q=90&sharp=4&s=6714d1201d6c64452094b0ec644d2478 644w\" sizes=\"(max-width: 600px) 550px,(max-width: 767px) 600px,644px\" \/>\n                                        <\/div>\n                                        <div class=\"wly-slider__description text--small\">\n                                            Construction progress on the Schwelmetal Bridge in June 2020 | photo credits: N\u00fcrnberg Luftbild, Hajo Dietz\n                                        <\/div>\n                                    <\/div>\n\n                                \n                                        \n                                    <div class=\"swiper-slide\">\n                                        <div class=\"wly-slider__image__wrapper\">\n                                            <img decoding=\"async\" src=\"\/img\/2024\/02\/Schwelmetalbruecke_3.jpg?w=100&h=57&fit=crop-50-50&fm=webp&q=90&sharp=4&s=b0ed1df8a1aa8c591468071c2d03dd6f\" data-src=\"\/img\/2024\/02\/Schwelmetalbruecke_3.jpg?w=1005&h=564&fit=crop-50-50&fm=webp&q=90&sharp=4&s=1cc9e75053f6f659cb770954352f5698\" title=\"Schwelmetalbr\u00fccke_3\" alt=\"Schwelmetalbr\u00fccke_3\" class=\"wly-slider__image lazyload\" data-srcset=\"\/img\/2024\/02\/Schwelmetalbruecke_3.jpg?w=550&h=308&fit=crop-50-50&fm=webp&q=90&sharp=4&s=acc6a1c15616206077c30297173dc24e 550w,\/img\/2024\/02\/Schwelmetalbruecke_3.jpg?w=600&h=337&fit=crop-50-50&fm=webp&q=90&sharp=4&s=e66b52663b4af980049791fbc93bc533 600w,\/img\/2024\/02\/Schwelmetalbruecke_3.jpg?w=767&h=430&fit=crop-50-50&fm=webp&q=90&sharp=4&s=2e09d1605cb84795427eed89a18e37fe 767w,\/img\/2024\/02\/Schwelmetalbruecke_3.jpg?w=832&h=467&fit=crop-50-50&fm=webp&q=90&sharp=4&s=c51d788242ce8e833ca907ab490dae24 832w,\/img\/2024\/02\/Schwelmetalbruecke_3.jpg?w=810&h=455&fit=crop-50-50&fm=webp&q=90&sharp=4&s=6443d8b45e86b7af86edd7d42f493353 810w,\/img\/2024\/02\/Schwelmetalbruecke_3.jpg?w=983&h=552&fit=crop-50-50&fm=webp&q=90&sharp=4&s=63e4a53e6e59bacd8c4692d08d84ee7b 983w,\/img\/2024\/02\/Schwelmetalbruecke_3.jpg?w=1005&h=564&fit=crop-50-50&fm=webp&q=90&sharp=4&s=1cc9e75053f6f659cb770954352f5698 1005w\" sizes=\"(max-width: 600px) 550px,(max-width: 767px) 600px,(max-width: 992px) 767px,(max-width: 1200px) 832px,(max-width: 1460px) 810px,(max-width: 2500px) 983px,1005px\" \/>\n                                        <\/div>\n                                        <div class=\"wly-slider__description text--small\">\n                                            \n                                        <\/div>\n                                    <\/div>\n\n                                \n                                        \n                                    <div class=\"swiper-slide\">\n                                        <div class=\"wly-slider__image__wrapper\">\n                                            <img decoding=\"async\" src=\"\/img\/2024\/02\/Schwelmetalbruecke_4.jpg?w=100&h=57&fit=crop&fm=webp&q=90&sharp=4&s=e0426fca27e71c4abfb665a461b46566\" data-src=\"\/img\/2024\/02\/Schwelmetalbruecke_4.jpg?w=776&h=435&fit=crop&fm=webp&q=90&sharp=4&s=50b6236b57fb91ffbbc8c8219d886dac\" title=\"Schwelmetalbr\u00fccke_4\" alt=\"Schwelmetalbr\u00fccke_4\" class=\"wly-slider__image lazyload\" data-srcset=\"\/img\/2024\/02\/Schwelmetalbruecke_4.jpg?w=550&h=308&fit=crop&fm=webp&q=90&sharp=4&s=92dca4bebc6fb73740f0972eb55464d6 550w,\/img\/2024\/02\/Schwelmetalbruecke_4.jpg?w=600&h=337&fit=crop&fm=webp&q=90&sharp=4&s=97d85564871c6fee9efeca4d3d805475 600w,\/img\/2024\/02\/Schwelmetalbruecke_4.jpg?w=767&h=430&fit=crop&fm=webp&q=90&sharp=4&s=d27e383291b01f1dc7676370548f420d 767w,\/img\/2024\/02\/Schwelmetalbruecke_4.jpg?w=776&h=435&fit=crop&fm=webp&q=90&sharp=4&s=50b6236b57fb91ffbbc8c8219d886dac 776w\" sizes=\"(max-width: 600px) 550px,(max-width: 767px) 600px,(max-width: 992px) 767px,776px\" \/>\n                                        <\/div>\n                                        <div class=\"wly-slider__description text--small\">\n                                            \n                                        <\/div>\n                                    <\/div>\n\n                                \n                                        \n                                    <div class=\"swiper-slide\">\n                                        <div class=\"wly-slider__image__wrapper\">\n                                            <img decoding=\"async\" src=\"\/img\/2024\/02\/Schwelmetalbruecke_5.jpg?w=100&h=57&fit=crop&fm=webp&q=90&sharp=4&s=b71a6a70bea0ca2ff3e4fd21ad58a8c5\" data-src=\"\/img\/2024\/02\/Schwelmetalbruecke_5.jpg?w=825&h=463&fit=crop&fm=webp&q=90&sharp=4&s=c7d80f170952f486eba6cad966f7de0e\" title=\"Schwelmetalbr\u00fccke_5\" alt=\"Schwelmetalbr\u00fccke_5\" class=\"wly-slider__image lazyload\" data-srcset=\"\/img\/2024\/02\/Schwelmetalbruecke_5.jpg?w=550&h=308&fit=crop&fm=webp&q=90&sharp=4&s=b767b024ce532076fbbf5be77fb19f59 550w,\/img\/2024\/02\/Schwelmetalbruecke_5.jpg?w=600&h=337&fit=crop&fm=webp&q=90&sharp=4&s=612297beb1298d013eaef9343de4831e 600w,\/img\/2024\/02\/Schwelmetalbruecke_5.jpg?w=767&h=430&fit=crop&fm=webp&q=90&sharp=4&s=100d64e02c7879ad4298f8ebe6585f53 767w,\/img\/2024\/02\/Schwelmetalbruecke_5.jpg?w=810&h=455&fit=crop&fm=webp&q=90&sharp=4&s=463a3c68780811d4b804fbe37f526e87 810w,\/img\/2024\/02\/Schwelmetalbruecke_5.jpg?w=825&h=463&fit=crop&fm=webp&q=90&sharp=4&s=c7d80f170952f486eba6cad966f7de0e 825w\" sizes=\"(max-width: 600px) 550px,(max-width: 767px) 600px,(max-width: 992px) 767px,(max-width: 1460px) 810px,825px\" \/>\n                                        <\/div>\n                                        <div class=\"wly-slider__description text--small\">\n                                            \n                                        <\/div>\n                                    <\/div>\n\n                                \n                            <\/div>\n                        <\/div>\n\n                                    <\/div>\n            <\/div>\n\n        <\/div>\n    <\/div>\n<\/div><div class=\"text__wrapper animateblock block__wrapper infobox--off et_pb_wly_text_1\" id=\"\">\n    <div class=\"container\">\n        <div class=\"row\">\n            <div class=\"col-12 col-lg-10 col-xl-8  offset-lg-1 offset-xl-2 \">\n                <div class=\"text__inner\">\n                    <p style=\"font-weight: 400;\">The logistical planning included the transport and assembly of the specialized equipment, the management of heavy-duty wagon, and the execution of the demolition sequences. Each concrete segment of the old bridge was carefully moved and safely lowered at a designated location.<\/p>\n<p style=\"font-weight: 400;\">After all the concrete blocks were removed, the final installation of the steel longitudinal girders for the new bridge began. This involved a hydraulic synchronous lifting system that precisely lowered the girders into their final position\u2014a process that was carried out in 21 steps and took approximately 2.5 hours.<\/p>\n<p style=\"font-weight: 400;\">The successful completion of this phase marked an important milestone in the Schwelmetal Bridge replacement project. The collaboration between the companies involved and the innovative application of engineering technology enabled the complex challenges of this project to be mastered and contributed significantly to its success.<\/p>\n<p style=\"font-weight: 400;\">The completion of the Schwelmetal Bridge is an impressive example of how thoughtful planning, technical expertise, and the willingness to explore new solutions can successfully implement even the most difficult construction projects.<\/p>\n                <\/div>\n            <\/div>\n        <\/div>\n    <\/div>\n<\/div>\n<div class=\"wly-youtube-wrapper block__wrapper animateblock et_pb_wly_video_youtube_1\"  data-vue-instance>\n    \n    <div class=\"container\">\n        <div class=\"row\">\n            <div class=\"col-12 col-lg-10 col-xl-8  offset-lg-1 offset-xl-2 \">\n                \n                <wly-youtube id=\"n5udsZ0plRI\">\n                    \n                    <template v-slot:preview=\"video\">\n                        <div class=\"wly-youtube-video__poster\">\n                                                            <img decoding=\"async\" src=\"\/img\/2023\/12\/Bild-Teammitglied-1-Kopie.jpg?w=100&h=56&fit=crop-50-50&fm=webp&q=90&sharp=4&s=c3c7ac744d5d460c7912c51116a9989d\" data-src=\"\/img\/2023\/12\/Bild-Teammitglied-1-Kopie.jpg?w=1920&h=1078&fit=crop-50-50&fm=webp&q=90&sharp=4&s=20245b6ca94022983ba9778121b60398\" title=\"Hebetec Supervisor\" alt=\"Hebetec Supervisor\" class=\"lazyload wly-youtube-video__poster__image\" data-srcset=\"\/img\/2023\/12\/Bild-Teammitglied-1-Kopie.jpg?w=550&h=308&fit=crop-50-50&fm=webp&q=90&sharp=4&s=b80a169ceb9f022722db3ec9fe4d09fa 550w,\/img\/2023\/12\/Bild-Teammitglied-1-Kopie.jpg?w=600&h=337&fit=crop-50-50&fm=webp&q=90&sharp=4&s=bf6f1c0fa4636963aef248823a790c6b 600w,\/img\/2023\/12\/Bild-Teammitglied-1-Kopie.jpg?w=767&h=430&fit=crop-50-50&fm=webp&q=90&sharp=4&s=98e1e147a137c62a0aba36ce0143acc5 767w,\/img\/2023\/12\/Bild-Teammitglied-1-Kopie.jpg?w=832&h=467&fit=crop-50-50&fm=webp&q=90&sharp=4&s=25820b3ee94fc5396dfef69fdac32c6c 832w,\/img\/2023\/12\/Bild-Teammitglied-1-Kopie.jpg?w=810&h=455&fit=crop-50-50&fm=webp&q=90&sharp=4&s=e5fa70054ea1e7554a55b1009a9b2616 810w,\/img\/2023\/12\/Bild-Teammitglied-1-Kopie.jpg?w=983&h=552&fit=crop-50-50&fm=webp&q=90&sharp=4&s=3fa51ea981d50a4d398d6be2427a9fba 983w,\/img\/2023\/12\/Bild-Teammitglied-1-Kopie.jpg?w=1920&h=1078&fit=crop-50-50&fm=webp&q=90&sharp=4&s=20245b6ca94022983ba9778121b60398 1920w\" sizes=\"(max-width: 600px) 550px,(max-width: 767px) 600px,(max-width: 992px) 767px,(max-width: 1200px) 832px,(max-width: 1460px) 810px,(max-width: 2500px) 983px,1920px\" \/>\n                                                        <div class=\"wly-youtube-video__poster__content\">\n                                <div class=\"wly-youtube-video__play\">\n                                    <svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"20\" height=\"23\" viewBox=\"0 0 20 23\"><path data-name=\"Polygon 1\" d=\"M20 11.5 0 23V0Z\" fill=\"currentColor\"\/><\/svg>\n                                <\/div>\n                            <\/div>\n                        <\/div>\n                    <\/template>\n\n                    \n                    \n                    \n                    \n                <\/wly-youtube>\n            <\/div>\n        <\/div>\n    <\/div>\n<\/div>\n<div class=\"data-package animateblock block__wrapper et_pb_wly_datenpakete_0\" id=\"\">\n    <div class=\"container\">\n        <div class=\"row\">\n            <div class=\"col-12 col-lg-10 col-xl-8 offset-lg-1 offset-xl-2\">\n                <div class=\"data-package__wrapper facts--multiple\">\n                                            <h3>Facts &amp; Downloads<\/h3>\n                                        <div class=\"data-package__facts\">\n                                                    <div class=\"data-package__facts__item\">\n                                                                    <div class=\"h4\">\n                                        Facts\n                                    <\/div>\n                                                                                                    <div class=\"font-mostly\">\n                                        <\/p>\n<table>\n<tbody>\n<tr>\n<td>Length<\/td>\n<td>207 m<\/td>\n<\/tr>\n<tr>\n<td>Weight of segments<\/td>\n<td>500 t<\/td>\n<\/tr>\n<tr>\n<td>Bridge segments<\/td>\n<td>20 pc<\/td>\n<\/tr>\n<tr>\n<td>Gantry running distance<\/td>\n<td>up to 60 m<\/td>\n<\/tr>\n<tr>\n<td>Gantry capacity<\/td>\n<td>560-840 t<\/td>\n<\/tr>\n<tr>\n<td>Weight of beams<\/td>\n<td>1450 t<\/td>\n<\/tr>\n<tr>\n<td>Lowering of steel beam<\/td>\n<td>5 m<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>\n                                    <\/div>\n                                                            <\/div>\n                            <div class=\"data-package__facts__item\">\n                                                                    <div class=\"h4\">\n                                        Equipment used\n                                    <\/div>\n                                                                                                    <div class=\"font-mostly\">\n                                        <\/p>\n<table>\n<tbody>\n<tr>\n<td>HA-70 Strand jack for lowering<\/td>\n<td>16<\/td>\n<\/tr>\n<tr>\n<td>HA-140 Strand jack for lowering<\/td>\n<td>8<\/td>\n<\/tr>\n<tr>\n<td>H-10 Strand jack for sliding:<\/td>\n<td>24<\/td>\n<\/tr>\n<tr>\n<td>Hydraulic Pumps PA-4-8<\/td>\n<td>8<\/td>\n<\/tr>\n<tr>\n<td>KPA<\/td>\n<td>3<\/td>\n<\/tr>\n<tr>\n<td>Hydraulic Cylinder DSP-310-200<\/td>\n<td>12<\/td>\n<\/tr>\n<tr>\n<td>DP-500-600 with 2 hydraulic pumps<\/td>\n<td>8<\/td>\n<\/tr>\n<tr>\n<td>HA-200 Strand jack for lowering the final steel structure<\/td>\n<td>16<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>\n                                    <\/div>\n                                                            <\/div>\n                                            <\/div>\n                    <form\n                            class=\"data-package__downloads\"\n                            action=\"\/!\/download-datenpaket\"\n                            x-data='DatenpaketForm({files: [{\"id\":\"658bf38bc3866\",\"name\":\"Strand Jack H-200 Datasheet\",\"file\":2439},{\"id\":\"65ae835766d16\",\"name\":\"Strand Jack HA-200 Datasheet\",\"file\":2437},{\"id\":\"65cf5c8ea75c6\",\"name\":\"Strand Jack HA-200 Accessories\",\"file\":3229},{\"id\":\"658bf38bd168b\",\"name\":\"Pressure Force Diagram H-200\",\"file\":1802},{\"id\":\"658bf38bca0b4\",\"name\":\"Strand Jack H-200 DWG\",\"file\":1584}]})'\n                            @submit.prevent=\"submit\"\n                            method=\"POST\"\n                    >\n                        <template x-if=\"!success\">\n                            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innovative approach <span class=\"highlight--blue\">made it possible to renew the highway bridge<\/span> safely and efficiently.\u00bb                    <\/div>\n                                            <div class=\"testimonial__autor\">\n                            <strong>Roland Jakob<\/strong>, Project Manager                        <\/div>\n                                    <\/div>\n            <\/div>\n        <\/div>\n    <\/div>\n<\/div>\n\n\t\t\t<\/div>\n\t\t\t\t\n\t\t\t\t\n\t\t\t\t\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t<\/div>\n\t\t\t\t\n\t\t\t\t\n\t\t\t    <\/div>\n\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t<\/div>\n","protected":false},"featured_media":3113,"template":"","meta":{"_acf_changed":false,"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","inline_featured_image":false},"expertise-category":[127,74,75],"sector-category":[80],"acf":[],"yoast_head":"<title>Schwelmetal Highway Bridge &#8212; Hebetec<\/title>\n<meta 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